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Electrical Industry: Work in Process Rack

Press Operation Frame Press operation frames for electrical panel assembly

100% on-time & within budget Custom designs were required for different size presses to come in and out of the frame


INDUSTRY

Electrical panels are used in breaker boxes for both, residential and industrial purposes, varying in size and shape. Due to strong demand on electrical panels, Schneider Electric needed to put in another series of stamping presses. They requested custom designed and built press operation frames.


THE “ASK”

To support stamping press operations, the frame that was requested would be in the back end of an 800-ton press, which is the height of a house. In fact, it shakes the ground when the press hits because of the impact. The conveyer goes out of the three white lines on the ground and will carry the parts from the stamping press to the collection boxes. Additionally, we were asked to build parts for the magnetic conveyer. The second request was a rack that holds shaker trays. This is where they collect bi-product from the stamping operation.


WHAT’S UNIQUE ABOUT THE SPECS

Custom designs were required for different size presses to come in and out of the frame.


HOW WE HELP THE CUSTOMER

Schneider Electric created original drawings. We then created 3D designs, developing modifications to custom fit pieces for the needs of this press. The fabrication costs ended up being under budget with some of the efficiencies throughout the design process.


CAPABILITIES

    • Protoypes
    • Reverse Engineer
    • Short-Run
    • Refurbish

STEPS

    1. Confirm Scope
    2. “Go & See” Daily Application
    3. 3D Model
    4. Confirm Design
    5. Manufacture Prints
    6. Saw Cut
    7. Notch
    8. Machine
    9. Plasma Burn
    10. Weld
    11. Assemble

WHAT PEOPLE ARE SAYING

“Valence provides excellent service, price and expertise. No matter the project size, complexity, or deadline, they have risen up to the challenge and provided results that were beyond expatiation. This company will always be my first call for future projects.” R. Havel, Manufacturing Engineer Schneider Electric

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