Generator & Air Compressor Industry: Parts for Assembly of Generators

Parts for Assembly of Generators

__

100+ different pieces

They needed the ability to order 25 to 100 different types of pieces at a time, quarterly orders on demand, with quantities based on best yield of material. And the ability to do mass production if a larger order came in

INDUSTRY

Power systems and power generation products

THE “ASK”

Denyo was in need of air compressors, air manifold pipes and other high tolerance metal pieces.

HOW IT’S USED

The metal pieces were used in the assembly of generators. We make over 100 different components and subassemblies that go into numerous Denyo models, with a wide variety of generator sizes and types that are produced.

UNIQUE ABOUT THE SPECS

Denyo requires heavy quality testing. An example would include leak testing to be performed on all gas pipe weldment assemblies. Gas escaping a pipe could be a safety concern.

HOW WE HELPED THE CUSTOMER

Our ability to scale up and down.

CAPABILITES

• • Short-Run
  • Mass Production

STEPS

1. 1. Confirm Scope
   2. 3D Model
   3. Confirm Design
   4. Saw Cut
   5. Plasma Burn
   6. Weld

WHAT PEOPLE ARE SAYING

“We have been doing business with the company for 16 years. In that time they have always been flexible on working with us during schedule changes, and able to accommodate us for design changes. We have rarely had any quality issues in all of those years. I would highly recommend this vendor to help fulfill your production needs. They are always pleasant, eager to please, and a joy to work with, they are also competitive in pricing.” Amy Carey, Buyer Denyo Manufacturing ​ “The company can be trusted to provide quality products at reasonable prices, and deliver the products by the requested due date. Their sales and support team do a great job of finding solutions to challenging issues.” ​ Danny Hatter, Quality Manager Denyo Manufacturing